Mold Design Services
Mold Design Services
Our plastics production team specializes in complex, custom solutions. With upfront mold design and engineering capabilities, and 15 machines ranging from 25 tons to 1300 tons for new projects or transfer opportunities, R&D can meet your most challenging needs with economical costs, fast turnaround, reliable service, and unwavering quality standards.
We work with a wide variety of customers across all industries including electronics, construction, lighting, ballistics, consumer packaging, waste and recycling, recreational, automotive and marine, material handling, and precision digital control.
With the Keyence optical comparator : we can instantly get measurements of hundreds of critical part dimensions with unmatched speed, consistency, and accuracy allowing us to monitor and react to quality processes in real-time. it generates automatic data recording and inspection reports.
| Process | Injection |
|---|---|
| Materials | Re-Processed Plastic Recycled Polyethylene Polypropylene ABS Acrylic Nylon Polycarbonate Polyester Styrene |
| Clamping Force | 230 to 650 tons |
| Shot Size | up to 80 oz |
| Number of Cavities | 1 to 64 |
| Thickness | Up to .250 in |
| Area | Up to 480 in2 |
| Weight | Up to 5 lbs |
| Quality | Control |
| Documentation | First Article |
| Additional Services | Design Engineering Drop Shipping |
| Production Volume | Prototype to Production |
| Lead Time | 2 to 3 weeks (Production) 8 - 10 weeks (Tooling) |
ABS (Acrylonitrile Butadiene Styrene) is a strong, versatile thermoplastic known for its durability and excellent moldability. It combines the rigidity of acrylonitrile, the toughness of butadiene, and the smooth finish of styrene—resulting in a material that performs well under pressure while maintaining an attractive appearance.
Ideal for plastic injection molding, ABS flows easily into complex molds, offers outstanding dimensional stability, and delivers high impact resistance even at low temperatures. Its balance of strength, precision, and cost-effectiveness makes it a top choice for producing industrial components, automotive parts, and consumer products.
Acetal (Polyoxymethylene or POM) is a high-performance engineering thermoplastic known for its exceptional strength, stiffness, and low friction properties. It offers excellent dimensional stability and resists wear, making it ideal for parts that require precision and durability under load.
In plastic injection molding, Acetal stands out for its smooth flow characteristics, which allow it to fill intricate molds with tight tolerances. It maintains strength and rigidity across a wide temperature range and resists moisture, fuels, and many chemicals. These qualities make Acetal a preferred material for gears, bearings, valves, and other mechanical components used in demanding industrial and automotive applications.
